Forklift Battery Safe Installation and Charging
Batteries utilized in forklifts are pricey pieces of equipment that are pretty big weighing in the thousands of pounds. The task of installing and charging these batteries is something that must be really planned out in advanced so as to make sure that these methods are able to be done safely and correctly. Maintaining a sound charging procedure and correct handling can really increase the standard lifespan of a battery.
Standard Charging
It is important not to connect the battery to the charger until it is at 20% capacity or lower. By charging the battery when it is higher than 20%, the lifespan of the battery could actually be shortened. On about each 5th charge cycle, the charger should be set on the equalize or weekend setting, depending on what model of charger you are utilizing.
The charging cycle must never be interrupted. As soon as the charge cycle is complete, you must avoid using the battery for some hours. By practicing these procedures, you could help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common mistake which can inadvertently cause damage to both the forklift and the charger. It is also very vital that the battery amperage must match that of the charger.
The battery should never be allowed to completely discharge or deep discharge. This will ultimately shorten the lift of the battery and can even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation happens, a technician will need to be called in order to re-set the charger prior to charge being able to begin.